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Flat roof systems

Torch-on felt roofing across West Sussex

In West Sussex, torch-on felt is one of the most economical ways to replace a flat roof properly. We fit two-layer systems on garages and extensions and three-layer systems on larger and multi-occupied roofs. The guide figures shown here are adjusted for the region, and a survey of the deck, falls and access sets your fixed price.

Roofer torching a slate-grey mineral cap sheet on a commercial flat roof behind edge protectionComputer-generated example image
Price per m²
£66–£116
Typical life
15–25 years
Manufacturer guarantees
10–20 year material guarantees on specified systems
Typical garage roof
£1,650–£2,900

West Sussex at a glance

Largest towns
Crawley, Worthing, Bognor Regis, Littlehampton
Postcode areas
BN, PO, RH
Building control
Crawley Borough Council, Worthing Borough Council, Arun District Council and 4 other councils
Neighbouring areas
East Sussex · Surrey · Hampshire · London
Guide price region
South East (+10% on West Midlands rates)

How much does a torch-on felt roof cost in West Sussex?

Guide prices including VAT at South East rates. The fixed price comes after a free survey for new and replacement roofs.

JobGuide price inc VAT
Single garage (18 m²), torch-on felt£1,650–£2,900
Extension (20 m²), felt, new deck + insulation£3,000–£5,150
Block of flats (150 m²), felt + insulation + scaffold£17,100–£29,900
Single garage (18 m²), EPDM rubber£1,750–£3,100
Extension (20 m²), EPDM, new deck + insulation£3,100–£5,350

Which flat roofs are common in West Sussex?

Flat roofs in West Sussex sit on bungalows with flat-roofed side extensions and dormers, lock-up garage blocks on estates and terraced streets with flat-roofed rear kitchens and bathrooms. Much of the South East sits in the drier Thames catchment at roughly 730 mm of rain a year, so the usual failures are at joints, upstands and outlets rather than from sheer volume of rain. Approximate 1991–2020 regional averages based on Met Office data.

Building regulations in England

Replacing more than half of a roof over a heated room usually counts as renovating a thermal element, so it is insulated to current standards and notified to building control. Renovated roofs over heated rooms are insulated to around 0.16 W/m²K where that's feasible, and new extension roofs are built to 0.15 W/m²K. In West Sussex the application goes to Crawley Borough Council, Worthing Borough Council, Arun District Council and 4 other councils. More on the rules.

How long does a torch-on felt roof last, and what is the guarantee?

A modern torch-on roof typically lasts 15 to 25 years, and high-performance systems with better membranes can last longer. That is a big step up from older felt roofs, which were often single-layer, unreinforced or poorly bonded.

What shortens the life of a felt roof is usually visible: mineral chippings worn away so the bitumen is exposed to sunlight, blisters where moisture was trapped, split laps, and upstands that have slumped or pulled away from the wall. Ponding speeds all of this up.

Manufacturer material guarantees are available on many specified torch-on systems; they often depend on a particular build-up and registration, which we handle where the system allows. Every re-roof also comes with our written workmanship guarantee, the length of which is stated in the quote, and insurance-backed options can be discussed. Our flat roof lifespan guide compares felt with the other systems.

Is torch-on roofing safe, and what is the difference between two- and three-layer systems?

Yes, torch-on is safe when hot works are properly controlled, because most roof fires linked to torching start at hidden timber or debris near edges and upstands, not on the open roof. Our teams follow a hot-works routine on every job:

  • check eaves, fascias, soffits and wall cavities for timber, nests and debris before lighting a torch;
  • use a cold-applied or self-adhesive membrane, rather than a flame, at edges, against combustible materials and in tight details;
  • keep fire extinguishers on the roof and the gas bottles secured and away from the work;
  • stop torching well before the team leaves, then carry out a fire watch so smouldering is spotted while people are still on site.

As for layers, a two-layer system (underlay plus cap sheet) is common on domestic roofs such as garages and extensions. A three-layer system adds an intermediate sheet, giving more thickness and redundancy, and is often specified on larger, commercial and multi-occupied roofs. The right choice depends on the size and use of the roof and the system's requirements, so we set it out in the quote.

Near a boundary, the external fire performance of the tested build-up, such as a BROOF(t4) classification, can also matter, and we check it where it applies.

Which towns in West Sussex do we cover?

Torch-on felt roofing in West Sussex: questions

Which towns in West Sussex do you cover?

All of West Sussex. The main towns have their own pages below, and if yours isn't listed we still cover it: send your postcode and we'll confirm.

How much does a torch-on felt roof cost in West Sussex?

£1,650–£2,900 for a typical 18 m² garage roof in torch-on felt, at South East guide rates including VAT. The fixed price comes after a free survey for new and replacement roofs.

Which postcode areas do you cover in West Sussex?

All of West Sussex, including the BN, PO, RH postcode areas. Send your full postcode and we'll confirm.

Is torch-on suitable for a block of flats?

Yes, layered bitumen systems are widely used on blocks of flats and commercial buildings. Larger roofs often use three layers and insulation, with hot works planned around residents.

Can torch-on felt go over an existing felt roof?

Sometimes, if the old roof is dry, well bonded and the deck is sound. Often stripping is better, because overlaying can trap moisture and hide rot; our guide to overlay or strip explains how we decide.

Is torch-on felt better than the old felt roofs?

Yes, considerably. Modern torch-on membranes are polymer-modified and polyester-reinforced, laid in bonded layers, and typically last much longer than the older felt systems they replace.

Everything about torch-on felt roofing → · All flat roofing in West Sussex →

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